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Production cell in which a red industrial robot arm performs friction stir welding on aluminium profiles

Fig. 01 — Robot-based welding cell · representative image

  • ENGINEERING
  • AUTOMATION
  • MACHINE SYSTEMS

Smarter systems for production.

We bring special-purpose machine design, industrial automation and turnkey production systems together under one engineering approach.

MechanicalDesign, mechanisms and manufacturing

ElectricalPanel, field and safety design

AutomationPLC, HMI, servo and robot software

On siteInstallation, commissioning and training

01 Engineering approach

Not a standard machine — the right production system.

Every production line differs in cycle time, process structure, operator needs and site conditions. Novera starts every project from the production requirement, not the machine — and designs the system to the real limits of that requirement.

  • A

    Cycle time

    Target output, shift pattern and the bottleneck station are considered together.

  • B

    Process structure

    The part family, tolerances and order of process steps form the backbone of the system.

  • C

    Operator needs

    Loading, adjustment and intervention points are designed together with ergonomics and safety.

  • D

    Site conditions

    The existing layout, utilities and machines to be connected are accounted for from the start.

Close-up of a three-finger electric gripper and a screwdriving unit on a robot wrist positioning a circuit board

Detail Gripper and screwdriving unit — product-specific robot tooling, representative image

03 Selected projects

Systems designed around the shop floor.

All projects
Featured project 01 / 04
Cell with yellow six-axis welding robots working on a long steel profile
01

Automotive Robotic Automation

Robotic Welding Cell

A two-station robotic welding cell concept for MIG/MAG welding of chassis sub-components at an automotive supplier.

Sector
Automotive
Solution type
Robotic Automation
Year
2024
02

Metalworking Assembly System

Servo-Controlled Assembly Line

A modular assembly line concept for sheet-metal sub-assemblies, positioned by servo axes and fed by robots.

Line where orange robots with vacuum grippers carry sheets along a roller transfer line
03

Automotive Quality Control

Automated Test Station

A test station concept that brings leak testing and dimensional inspection of automotive components together in one station.

Leak test island with an orange robot inside a caged safety enclosure

Project pages are concept presentations; images are representative.

04 Technology

Control, motion and mechanics in one system.

How a machine behaves depends on getting control logic, drive selection and mechanical rigidity right together. We design these layers as one system, not as separate supply packages.

Our technology approach
  • T-01

    PLC & HMI

    Process logic, recipe management, alarms and the operator interface.

  • T-02

    Servo Motion

    Flexible mechanisms with position, speed and synchronised axis control.

  • T-03

    Machine Vision

    Vision for part location, presence checks and quality inspection.

  • T-04

    Industrial Robotics

    Cell layout, gripper design, reach and cycle simulation.

  • T-05

    Safety Systems

    Safety circuits and guarding that begin with a risk assessment.

Contact

Solving a new production problem?

Let's define the requirement together — and develop a system that works.